Laboratory of Intelligent Machine Control 
Okayama University


Location Okayama, Japan 
Responsible Leader: Prof. Toshiro Noritsugu
Address Division of Industrial Innovation Sciences of the Graduate School of Natural Science and Technology,
Okayama University, 3-1-1, Tsushimanaka, Okayama,
700-8530, Japan 
Telephone number +81(86)251 8061
Fax number +81(86)251 8061 
Email toshiro@sys.okayama-u.ac.jp
Internet Site http://mcrlab.sys.okayama-u.ac.jp


From Editor

International Journal of Fluid Power would like to introduce the fluid power research and education centres with their expertise and particular interests in this column. Jumping from continent to continent we like to offer every research centre the opportunity to present itself.


FLUID POWER RESEARCH CENTRES WORLD-WIDE




1 Background








The Laboratory



       The laboratory belongs to the Department of Intelligent Mechanical Systems in the Division of Industrial Innovation Sciences of the Graduate School of Natural Science and Technology, Okayama University, Japan.  The Laboratory is supervised by Prof. Toshiro Noritsugu. The staff include Associate Prof. Masahiro Takaiwa, Assistant Prof. Daisuke Sasaki and Technical staff Yoshinori Tawara. 3 doctor course students, 13 master course students and 12 undergraduate students are studying in our laboratory.
The major research topics are control engineering, pneumatics, robotics and mechatronics.  The pneumatic power control technology has been the foundation of the laboratory. Recently, its application to a welfare robotic technology has been one of the most interesting research subjects. The development of a wearable power assist device driven with pneumatic rubber artificial muscle and a rehabilitation device driven with pneumatic cylinders and so on are executed.






Mechanical Engineering Department






    Throughout its 42 years of existence, the Mechanical Engineering Department has been recognized as a centre of excellence providing highly qualified professionals, and it has consistently been awarded the maximum evaluation level by the Ministry of Education for its undergraduate and postgraduate courses.
Its activities are integrated with several industrial sectors, such as: metallurgical, electro-electronics, semi-conductor, textile, and automotive industries, along with institutions from several countries, bringing together modernity and tradition in an academic environment with technological infrastructure and highly qualified human resources.
The Mechanical Engineering Department occupies an area of 15,000 m2 where its 26 research groups are distributed. With 69 academic staff, its postgraduate program (POSMEC) has graduated 772 Master’s and 220 Doctors since 1967.



The Department






    Our laboratory is a part of the Department of Intelligent Mechanical Systems. The Department is composed of eight laboratories including our laboratory. 8 professors, 5 associate professor, 2 senior assistant professors, 6 assistant professors and 4 technical staffs are working for the department. The main teaching and research subjects are system safety, control engineering, production engineering, robotics and mechatronics.
 The fluid power technology is studied in two laboratories besides us.  One is in the same department, which applies pneumatics. The other is in the Department of Mechanical Engineering, which researches on hydraulics.


The University





    The Okayama University has been established in 1949. It consists of 11 faculties and graduate schools. There are over 14000 students including about 500 overseas students. It is in Okayama City located in the west in Japan. It takes about 3.5 hours from Tokyo by Shinkansen train, about 1.5 hours by airplane. Figure 1 shows the Library of Okayama University.





Fig. 1:  The Library of Okayama University




2 Research





    The major research subjects of the laboratory are described below. In the future advanced age and few-birth rate society, especially, the increase of elderly and the lack of care giver will become a serious problem. To overcome the problem it is expected to introduce a machine or robot to assist the elderly, disabled people, care giver, nurse, and so on. Such a human assist technology has become of major interest recently.
 Since these kinds of machines or robots have to work near humans or directly act on the human body, both safety and friendliness are essentially important. To satisfy these requirements, an actuator, safe and friendly for humans is desired. It should be small, lightweight and has to provide a proper softness. An ideal candidate for such an actuator would be the pneumatic rubber artificial muscle. We have developed and manufactured some types of pneumatic rubber artificial muscles. Using these muscles, some wearable power assist devices are constructed. Further, a wrist rehabilitation device is being studied.



Pneumatic rubber artificial muscle





    A McKibben type pneumatic rubber artificial muscle is well known.  We have developed some new types of pneumatic rubber artificial muscle besides  the McKibben type [1].

Contracted linear type (MxKibben type)





    Figure 2 shows a McKibben type rubber muscle,  manufactured by covering the surrounding of a rubber tube with fiber net. By pressurizing the rubber tube, the muscle generates an axial contraction force. We can manufacture the rubber muscle with an arbitrary size using commercially available rubber tube and polyester fiber net. The manufactured rubber muscle comprises a rubber tube with an outer diameter of 11.6 mm, an inner one of 8.0 mm, and a length of 793 mm when not pressurized. The maximum contraction is about 25%. When pressurizing the rubber tube to 600 kPa, the contraction force reaches about 340 N. The large generated force is valuable for various applications.

Contracted curved type



Figure 3 shows a contracted curved type pneumatic rubber muscle, which is constructed by reinforcing one side of a McKibben type rubber muscle with an elastic acrylic sheet. When the rubber tube is pressurized, only the top side is contracted by the effect of reinforcement of the bottom side. As a result, the upward curved motion can be realized as shown. By increasing the stiffness of the elastic sheet, the recovery force increases but the generated curved force decreases.

Fig. 2: McKibben type rubber muscle

The muscle composed of parallel two rubber tubes with outer and inner diameters of 11.6 mm and 8.0 mm, respectively, can generate the curved angle of 126 degree and the maximum curved force of 78 N when it is pressurized to 500 kPa.



Fig. 3: Contracted curved type muscle

Extended curved type



     Figure 4 shows an extended curved type rubber muscle consisting of a rubber tube with outer and inner diameters of 8.4 and 6 mm respectively, and a polyester bellows with the outer and inner diameters of 16 and 13 mm respectively. To inhibit the extension of the bottom axial direction, the polyester fiber bellows are reinforced with a fiber tape. Three muscles of lengths 140, 120 and 80 mm are manufactured. By the reinforcement, when  compressed air is supplied into the rubber muscle, the rubber muscle can curve to the reinforced side as shown in Fig. 4(b). Figure 5 shows the measured fundamental characteristics of three rubber muscles. The generated force is almost independent of the length of muscle.  The generated force for the supply pressure of 500 kPa is about 23 N, and the relation between force and pressure is almost linear for inner pressures above 150 kPa.




Fig. 4:  Extended curved type muscle



Fig. 5:  Fundamental characteristics of extended curved type muscle


Wearable power assist devices



        It must be an earnest hope for the old aged or disable people to perform daily living activities, as much as possible, by themselves without the support of others. Further, their positive participation in the society is desired. These devices also ease the physical burden of the care giver. We have developed a wearable power assist device to cope with the above situation. A human wears the device. It supports various motions of the human by assisting the muscle power. This device has to be a human friendly mechanism, which can be constructed with a pneumatic rubber artificial muscle. We have developed some types of wearable power assist devices driven with a different type of pneumatic rubber artificial muscle.



Fundamental concept



        Our fundamental concept in the development of a wearable power assist device is to use the most suitable type actuator for each part of human in order to make the structure as simple as possible.

Figure 6(a) shows a power assist device for elbow driven with a contracted curved type pneumatic rubber muscle shown in Fig.3. The rubber muscle is attached to the elbow through a supporter. The assist force can be controlled by adjusting the inner pressure of rubber muscle. The subject can bend the elbow without their own muscle power due to the power assist.  Fig.6(b) shows another example of a power assist device for shoulder part consisting of three McKibben type pneumatic rubber muscles. It assists a flexion of upper arm using two rubber muscles of lengths 562 mm and 793 mm. The adduction is assisted using the muscle with 408 mm length.
The power assist devices shown in Fig. 6 are plot types of our research aimed as simple, lightweight and human friendly as possible wearable power assist device. Two examples are still primitive, they are available as a simple and easy power assist device.  



(a) Elbow assisit                     (b) Shoulder assist

Fig. 6:
Fundamental power assist devices

Power assist glove



        We have developed a power assist glove for supporting activities of daily living, rehabilitation and various heavy tasks [2]. Figure 7 shows the structure and the outlook of developed power assist glove. It consists of the extended curved type pneumatic rubber artificial muscles put on the backside of fingers, and the extended linear type muscles put on a root of thumb.
 A proposed wearable power assist glove can be easily manufactured by attaching the pneumatic rubber muscles to an usual glove. The manufactured power assist glove is available to support the finger works required in daily living. Rehabilitation and various training may be additional effective applications of this glove.

Power assist splint for upper arm



     In the design of a wearable power assist device, a mechanical interface to transmit the generated force by actuator to the human body is important. Ideally, the interface made of soft material such as supporter, band and glove are desired for comfort. However, where a large assist force is required, the combination with a suitable orthosis may be considered.
Figure 8 shows the outlook and structure of the developed power assist splint, constructed with an orthosis made by forming a plastic used as a mechanical interface between rubber muscles and human body. It assists the bending motions of wrist and elbow. Mechanical joints are equipped on both sides to restrict its movable range to the smaller than average maximum bending angles of Japanese male [3].

(a) Structure


   (b) Manufactured assist glove

Fig. 7: Power assist glove


(a) Outlook                                    (b) Structure

Fig. 8: Power assist splint





Fig. 9: Wearable master-slave device


    An extended curved type rubber muscle shown in Fig.4 is used. A pair of the rubber muscles is attached to the wrist and elbow, respectively. The rubber muscle manufactured for the elbow consists of a rubber tube and polyester bellows. The outer and inner diameters are 20 and 14 mm and the length is 290 mm. The outer diameter of polyester bellows is 40 mm. The bellows are reinforced with a fiber along the axial direction. Owing to the reinforcement, when the compressed air is supplied into the actuator, only the non-reinforced side extends in the axial direction and produces a bending motion.
    Figure 9 shows an application to the wearable master-slave device which may be effectively used for a rehabilitation system.  A physical trainer wears the master device, a patient wears the slave one. By constructing the bilateral type master-slave system, the physical trainer can train the patient with a feel for the patient’s conditions.


 

Standing assist device  



    Figure 10 shows a standing assist device manufactured in our laboratory, which is composed of leg orthosis and McKibben type pneumatic rubber artificial muscles. Knee and ankle joints are driven with rubber muscles. The knee joint lifts up the human body to stand up. The ankle joint controls the gravity center position of human. Figure 11 illustrates the assist effect. The human stands up by means of only upper arm force. The upper arm force measured thorough the rings.  In the figure, a top line is for no assist,  a center line for a case with only knee joint is assisted, a bottom one for the case where both joints are assisted . When both joints are assisted, the required force for the human can be decreased to about 10% compared with the no assist case.

Application of pneumatic servo  cylinder  



    A pneumatic servo control is a fundamental technology in our laboratory. We have already published many papers on position or force servo control of pneumatic cylinder, its application to active suspension  and active vibration control and so on.
     Recently, we are  studying an application of  pneumatic parallel manipulator for a wrist rehabilitation exercise. Six pneumatic cylinders are used as driving actuators to construct Stewart type platform as shown in Fig.12. The controller is constituted with an impedance control scheme using a disturbance observer[4].


Fig.10:

Fig.10: Assist device for standing up motion




Fig.11: Assist effect for standing up motion





Fig.12 Pneumatic parallel manipulator

3 Conclusion





    A human assist technology is essential in an aged society. A pneumatic power is effective to develop the human assist technology due to its inherent flexibility and human friendliness. A pneumatic rubber artificial muscle is applicable to construct various human assist devices.  In this paper, some types of rubber muscles developed and manufactured in our laboratory are introduced. These muscles are available to constitute a human friendly wearable power assist device. The power assist device with a simple structure can be designed by using the suitable type of rubber muscle according to the property of assisted part of human body.
    We have continued to establish a human assist technology based on soft mechanism and wearable power assist device with effective application of pneumatic power.   
    The academic research activities are funded by Grant-in Aid for Scientific Research, Scientific Research (B) 16360124 and Scientific Research in Priority Areas 16078210, Japan. We have cooperated with researchers in medical and welfare fields. In addition, we have promoted an industrial collaborations to put the above research accomplishment to practical use.     
     The collaboration among related technologies is expected for the innovation of fluid power technology.

4 References





1.      Noritsugu, T., Takaiwa, M. and Sasaki, D, Development of Pneumatic Rubber Artificial
        Muscle for Human Support Applications, Proceedings of the Ninth Scandinavian International Conference on         Fluid Power, 2005.

2.    Noritsugu, T., Yamamoto, H., Sasaki, D. and Takaiwa, M., Wearable Power Assist Device for Human hand            Grasping Using Pneumatic Artificial Rubber Muscle, Proceedings of SICE Annual Conference in Sapporo,            2004, pp.420-425.

3.     Sasaki, D., Noritsugu, T. and Takaiwa, M., Development of Pneumatic Power Assist Splint “ASSIST”                    Operated by Human Intention, Journal of Robotics and Mechatronics, 2005, 17-5.

4.    Takaiwa, M. and Noritsugu, T., Development of Wrist Rehabilitation Equipment using Pneumatic Parallel                Manipulator, Proceedings of the 2005 IEEE International Conference on Robotics  and Automation,
       2005, pp.2313-2318.
 

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